HISTORY
OVER $750 MILLION IN SALES SINCE INCEPTION
A leading plastics recycler and manufacturer of Green composite building products
  • AERT® was founded in 1988 after three years of research and development by the Brooks Group junction plant
  • The initial plant was located in Junction, Texas
  • In 1989, AERT raised $5.4 million through a venture capital IPO to commercialize its initial technologies of combining scrap, low-end polyethylene plastics with wood fibers.
  • Initial customers were PeachTree Doors and Therma Tru Doors for door rails and subsills.
Lower door railsubsill
  • AERT was one of the first polyethylene plastic recyclers in the U.S.
  • AERT built its first plastic recycling plant in Rogers, Arkansas in 1990
  • Also in 1990, AERT was featured on CNN's "Science & Technology"
AERT on CNN
  • In 1992, AERT became engaged in Federal Court litigation over patent rights to its products.
  • In 1998, after years of litigation, the U.S. Patent and Trademark Office issued to AERT U.S. Patent #5759680 entitled "Extruded Composite Profile."
AERT patent Recycling Technologies
  • AERT continued development of composite products and in 1994, began selling decking products to Weyerhaeuser® for resale on a regional basis.
  • In 1995, AERT and Weyerhaeuser entered in to an exclusive North American marketing and sales agreement for a product to be named ChoiceDek®.

                     Weyerhaeuser            ChoiceDek Logo                  

  • In 2001, AERT and Weyerhaeuser entered in to an exclusive agreement with Lowe's® Home Improvement Warehouse for ChoiceDek.

Lowes locations

  • In 2004, petrochemical and resin prices started to increase and over the next several years, reached record highs.

 film liner prices increase 

  • This caused many manufacturers to begin incorporating cheap fillers, such as CaCO3 in products like grocery bags, resulting in an increase in the inconsistency of the waste stream.

questionable plastic bag              inconsistent plastic waste stream

  • In 2005, recycled plastic resin variations forced AERT to shift back to virgin and off-spec resin to assure product quality and integrity.  This shift affected net income in 2006, 2007, and 2008; however, product quality was maintained.

  • From 2002 to 2005, ChoiceDek sales skyrocketed resulting in an average organic growth rate of 30%.

sales rate from 2002 to 2005

  • In 2005, AERT and Weyerhaeuser were names Lowe's Vendor of the Year for Lumber.

Lowes vendor of the Year picture with Joe Brooks                     Lowes vendor of the year stamp

  • In 2007, polyethylene recycling rates remained very low.  This created tremendous opportunity for recycling technologies.

2007 polyethylene recycling rates

  • In 2007, patents were filed and a program was initiated with Allstate Investments to build a large, commercial scale plastic recycling, blending, and reformulation facility near Watts, Oklahoma.

Watts plant Silver LEED certified

The project which was completed in February, 2010:

  • demonstrates a full scale, commercial plant featuring AERT’s innovative technologies and methods for recycling previously unrecovered plastic film sources from the largest segment of the plastic waste stream, polyethylene.

  • utilizes a series of technologies to separate, clean, agglomerate, identify, blend, and reformulate a contaminated and highly varying polyethylene waste stream into a high quality, plastic resin or compounds suitable for use as a lower cost and less energy intensive virgin resin substitute in a wide variety of manufacturing applications.

  • was the first recycling and manufacturing facility in Oklahoma to be awarded SILVER LEED certification and is a National example of U.S. Green manufacturing.

  • includes building and infrastructure for 4 lines.

  • significantly reduces labor cost per pound of recycled material.

  •  utilizes proven equipment and AERT recycling technologies.

  • incorporates features such as the recycling of stormwater and runoff back through its washing process and includes energy efficiencies from lighting to insulation to toilets.

Watts Plant Two

Learn more about AERT’s MoistureShield or ChoiceDek Products